DCDC(直流 直流)轉換器(qi)在(zai)(zai)各(ge)類電子(zi)設備和新能(neng)源系(xi)統中(zhong)廣泛(fan)應(ying)用,其過(guo)壓(ya)保(bao)護(hu)功能(neng)是保(bao)障系(xi)統安全穩定運行的關鍵。DCDC 過(guo)壓(ya)保(bao)護(hu)測試旨在(zai)(zai)驗證轉換器(qi)在(zai)(zai)輸入或(huo)輸出(chu)電壓(ya)異常(chang)升高時,能(neng)否及時、有效(xiao)地啟(qi)動保(bao)護(hu)機(ji)制,避免(mian)因(yin)過(guo)壓(ya)導致設備損(sun)壞或(huo)引發安全事故。
在測(ce)試(shi)(shi)原理方面,通(tong)(tong)過(guo)模(mo)擬不同的過(guo)壓(ya)(ya)(ya)工況(kuang),監測(ce) DCDC 轉換(huan)器的響應(ying)情況(kuang)。一般采用可調直流電(dian)源模(mo)擬輸入過(guo)壓(ya)(ya)(ya),通(tong)(tong)過(guo)逐步升高輸入電(dian)壓(ya)(ya)(ya),觀察轉換(huan)器在達到過(guo)壓(ya)(ya)(ya)閾值(zhi)時是(shi)否觸發保護(hu)(hu)動(dong)作;對于輸出(chu)過(guo)壓(ya)(ya)(ya)測(ce)試(shi)(shi),則通(tong)(tong)過(guo)改變(bian)負載條件或控制電(dian)路參數(shu),使輸出(chu)電(dian)壓(ya)(ya)(ya)異常升高,檢(jian)測(ce)過(guo)壓(ya)(ya)(ya)保護(hu)(hu)電(dian)路能否迅速(su)切(qie)斷輸出(chu)或采取(qu)其他保護(hu)(hu)措(cuo)施。測(ce)試(shi)(shi)過(guo)程中,需要借助(zhu)示(shi)波器、電(dian)壓(ya)(ya)(ya)表(biao)等高精度測(ce)量(liang)儀(yi)器,實時記錄電(dian)壓(ya)(ya)(ya)變(bian)化(hua)、保護(hu)(hu)響應(ying)時間等關鍵數(shu)據。
測(ce)(ce)(ce)試(shi)(shi)方法通常分為靜態(tai)(tai)測(ce)(ce)(ce)試(shi)(shi)和(he)動(dong)態(tai)(tai)測(ce)(ce)(ce)試(shi)(shi)。靜態(tai)(tai)測(ce)(ce)(ce)試(shi)(shi)是(shi)(shi)在穩定(ding)(ding)的(de)(de)工(gong)作條件下(xia),緩(huan)慢(man)調節輸入或(huo)輸出(chu)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya),確定(ding)(ding)過壓(ya)(ya)(ya)(ya)保(bao)(bao)護(hu)(hu)的(de)(de)閾值(zhi),并(bing)觀察保(bao)(bao)護(hu)(hu)動(dong)作是(shi)(shi)否可靠(kao)。例如(ru),在輸入過壓(ya)(ya)(ya)(ya)靜態(tai)(tai)測(ce)(ce)(ce)試(shi)(shi)時(shi)(shi),從正常輸入電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)開始,以(yi)較小(xiao)的(de)(de)步長逐漸升高電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya),當電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)達到設(she)定(ding)(ding)的(de)(de)過壓(ya)(ya)(ya)(ya)閾值(zhi)時(shi)(shi),記錄此時(shi)(shi)的(de)(de)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)值(zhi),同時(shi)(shi)觀察轉(zhuan)換器是(shi)(shi)否停止工(gong)作或(huo)進(jin)入保(bao)(bao)護(hu)(hu)模式,檢查(cha)保(bao)(bao)護(hu)(hu)電(dian)(dian)(dian)路(lu)的(de)(de)指(zhi)示(shi)燈狀態(tai)(tai)等。動(dong)態(tai)(tai)測(ce)(ce)(ce)試(shi)(shi)則模擬實際(ji)應(ying)用中可能出(chu)現(xian)的(de)(de)突發過壓(ya)(ya)(ya)(ya)情況,如(ru)快速的(de)(de)電(dian)(dian)(dian)壓(ya)(ya)(ya)(ya)突變(bian)或(huo)浪涌,測(ce)(ce)(ce)試(shi)(shi) DCDC 轉(zhuan)換器在動(dong)態(tai)(tai)過壓(ya)(ya)(ya)(ya)環境(jing)下(xia)的(de)(de)保(bao)(bao)護(hu)(hu)性(xing)(xing)能,評估其保(bao)(bao)護(hu)(hu)響(xiang)應(ying)的(de)(de)及時(shi)(shi)性(xing)(xing)和(he)有效性(xing)(xing)。此外(wai),還(huan)需進(jin)行重(zhong)復測(ce)(ce)(ce)試(shi)(shi)和(he)長時(shi)(shi)間老(lao)化測(ce)(ce)(ce)試(shi)(shi),驗證過壓(ya)(ya)(ya)(ya)保(bao)(bao)護(hu)(hu)功能的(de)(de)穩定(ding)(ding)性(xing)(xing)和(he)可靠(kao)性(xing)(xing)。
在測(ce)試過(guo)程(cheng)中,關(guan)鍵指標的(de)監測(ce)尤為重要。過(guo)壓(ya)(ya)保(bao)護(hu)閾值需嚴(yan)格符合(he)產品(pin)設(she)計要求(qiu),偏差過(guo)大(da)會導(dao)致保(bao)護(hu)功能(neng)失效(xiao)或(huo)誤觸發;保(bao)護(hu)響(xiang)應(ying)時(shi)間應(ying)盡可(ke)能(neng)短,以減(jian)少過(guo)壓(ya)(ya)對設(she)備的(de)影(ying)響(xiang);同時(shi),還需關(guan)注保(bao)護(hu)動作后設(she)備的(de)恢(hui)復性(xing)能(neng),如(ru)能(neng)否在電壓(ya)(ya)恢(hui)復正常(chang)后自動重啟或(huo)通過(guo)簡(jian)單操(cao)作恢(hui)復工作 。此外(wai),測(ce)試環境的(de)溫度、濕度等因素也(ye)可(ke)能(neng)對測(ce)試結果產生影(ying)響(xiang),需在標準(zhun)環境條件下進行測(ce)試,確(que)(que)保(bao)測(ce)試結果的(de)準(zhun)確(que)(que)性(xing)和可(ke)比(bi)性(xing)。
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